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INDUSTRIAL WATER CHILLERS/CHILLING PLANTS COOLING

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DANA WATER CHILLING PLANTS

DANA WATER HEATERS & COOLERS FACTORY LLC is one of the premier industrial resources for energy air cooled & water cooled Chilling plant. We supply a broad range of chilling plant including standard package chilling plant, refrigeration cooled and Portable chilling Plant, Industrial water chilling plant as well as custom and temperature controlled chilling plant for different Industries. You would be surprised to realize how quickly a chilling plant ends up paying for itself and then saving you money From there on out for years to come.

DANA WATER HEATER & COOLERS FACTORY LLC ( ISO 9001:2008 certified) is the leading manufacturer of domestic & industrial energy efficient Air- cooled & water cooled chilling plants ranging from 1 Tr. to 150 Tr. Nominal cooling capacity for domestic and industrial Application like Water, Milk, Dairy product, Food product, Chemical / pharmaceuticals / laboratory / Research, Plastic process,Hydraulic machine, Laser machine, Process machine cooling, Aquarium water chilling, Space application etc.

DANA ‘S range of air cooled re-circulation & online chilling system represents the ideal solution for the cooling of domestic & Industrial process chilling systems and designed to facilitate quick installation for all packaged chilled water system requirements.

The speed and accuracy of production will increase as you maintain a constant and proper cooling temperature in your equipment.A chilling plant will reduce the number of rejected parts while increasing the number of parts produced per hour. A cooling tower may provide adequate cooling during winter months but fails during the hotter period of the year. A water chilling plant will immediately eliminate this problem.

The most compelling reason for a chilling plant is the protection to your valuable process equipment such as laser machines, spot welders, injection molding equipment and other applications. A chilling plant commonly represents a small fraction of the processing equipment. Yet it provides a solid protection of your investment 24 hours day, 7days a week for years and years to  come.

ICE BANK TANK:

IBT is energy storage system. It is useful to each and every industry for fast process in short time with curtain limit of connected power load. Its design is coil in tank type. You can store the energy in IBT and use it where and when required for production process. There is various type of model. You can select the proper model for your product, ensure about your product life and quality. Model range available 1,000 to 1, 00,000 Lts. Model option for the tank MS / SS sheet and also available with mobility facility. Ideal for Instant milk chilling, Milk pasteurization, Comfort Air conditioning, Dehumidification (Ref. Drier), Cold Room,Pharmaceuticals, Ice production factory. Temp. range setting 4 to -40ºc.

MEDIUM & HIGH TEMP. APPLICATION CHILLING PLANTS

It’s for medium & high temperature requirement  secondary refrigeration system. In this system water is used as fluid agent instead of refrigerant. By use of this system you can get fast and quality product even though there is lengthy distance between process instrument to chilling plant. Vast model range for selection. Water chilling plant is ideal for medium temperature application. Temperature  setting for low range is 4º c and highest range as per your requirement .

LOW & ULTRA LOW TEMP. APPLICATION CHILLING PLANTS

For low temperature and ultra low temperature requirement secondary refrigeration system with compact model. In this system brine is used as fluid agent instead of refrigerant. By use of this system you can get fast and quality product even though there is lengthy distance between process instruments to chilling plant. Vast model range for selection. Water chilling plant is ideal for medium temperature application. Temperature lowest range setting is -20º c and highest range as per your requirement. Easy operation and designed by using advance technology. Ideal for Dairy product manufacturing, Injectible Vaccines and other typical negative temperature applications.

CAPACITY MANAGEMENT:

Our higher capacity system is equipped with advance technology for the capacity management system. In this system you can divide the total system capacity in multistage system, by use of this system you can manage the plant capacity in reference of product load variation. If there is peak product heat load during initial stage of process or due to extreme high climate condition this system will help to increase the system capacity as per product load variation in reference of system total capacity & vice versa after maintained the product temperature or low ambient condition requires less system capacity so our system will decrease system capacity in reference of requirement. System cooling capacity increase and decrease in reference of process requirement function by our Hi tech controller which can save electric and protect against over run of system. This will help you maintain the system, trouble free operation and protection against major damage of system major components.

SALIENT FEATURES & APPLICATIONS OF DANA WATER CHILLING PLANTS:

● Compact body mounted and open skid mounted system, ready to install.

● Chilling plant is fully automatic with tried & tested controls.

● Quick chilling is ensured with plate type, shell and tube or flooded components.

● As chilling plants use energy saving with cycling fans and high efficiency fin tube air cooled condenser with liberal size fan.

● All chilling plants are local tested as per ASHRAE STANDARDS before dispatch.

● All chilling plants offers guaranteed cooling capacity at rated parameters.

● Specific design to meet customers requirement for temperature (-30ºc) also available in addition to standard models.

● Milk, Dairy product and Milk pasteurizing, Food product, Chemical, Pharmaceuticals process chilling  plant.

● Plastic process Chilling plant: Injection molding, Blow molding, (mould chiller) PVC pipe, PP film lamination.

● Plating, Anodizing, and Induction heat treatment water chilling plant, Extruders.

● Printing ink / Paper waxing cooling / Calendars, Pulp and paper processing, Bleaching and dying industry.

● Process food, Drinking water, Process water / brine chilling, ice factory, Comfort cooling, Laser cooling.

● Concrete curing glazing in Concrete batching plants.

● Compressor: Hermetic sealed reciprocating / Scroll / Screw

● Compressor with internal and external protection.

● Condenser: Air cooled with high quality inner grooved copper tube and aluminum fins.

● Evaporator: Plate type / Shell and Tube / Flooded / Tube in Tube / Coil in Tank for high efficiency performance.

● Refrigeration circuit consist of reputed filter drier, Expansion valve / Capillary tube, Sight glass, Solenoid valve, Accumulator and controllers from DANFOSS / SPORLON / ALCO.

● Controls with safety devices – high and low refrigerant pr. Switches, low fluid level, Oil pr. Switch, Angle valve.

● Digital / Analog temperature controller for precise temperature controlling.

● Audio visual indication for safeties

● Pump suitable for high flow and pressure.

● Trolley mounting optional

DANA DOMESTIC TANK WATER CHILLERS(Your worries are ours now)

DANA chillers offer you a cold water management system at an affordable price .DANA chiller is a fully automatic pumped water circulation system that can cool a 2000 Gallon tank of water to a “user adjustable “temperature .Once the set point temperature is achieved ,the DANA chiller unit automatically switches off. DANA chillers have been designed by a reputable US company, with many years of experience in the heat pump /chillers technology. They have been specially tropicalized for the harsh Middle East Conditions.Our Swimming Pool water chillers offer a  solution that is affordable, easy to install, and inexpensive to operate. Not only will your pool be refreshing during those hot summer months but your pool water chemistry will be easier to maintain. A ten degree drop in water temperature (95′ to 85′) can result in a savings of 20-25% on chemical consumption.We have models to accommodate any size residential pool. “Call for consulting services and advice of our experts.”We set the standard for the water chiller industry. Delivery schedules are promptly executed to meet market deadlines and International Standards. Our products are exported to Qatar, Bahrain, Oman, Kuwait, Saudi  Arabia, Kenya, Jordan,Syria, Yemen, Libya,India,South Africa,Sri Lanka, Morocco,Iraq,Gambia,Nigeria & vast number of other African countries.

“DANA means Quality”Key Features
  • Produce over 200 gallons per hour of cold water.
  • Be sited in the garden or roof.
  • Be easily installed by a plumber and an electrician to an existing water tank.
  • No need for a specialist Refrigeration Engineer.
  • Operates like a simple domestic appliance.
  • Be installed with no special electrical requirements.
  • U.S.A. Design.
  • 5 year warranty on compressor .one year warranty on manufacturing.
Choose suitable MODEL:

MODEL:- DANA DC-2000 / DC-2500 / DC-3000
Electrical Supply220-240V / 50 Hz / 1ph
RefrigerantR-22
CondenserFan Cooled Tube /Plate Type With Weather Protection
CompressorHermetic Sealed Reciprocating Type
Compressor Power Rating2.58 kW/Hr – 12 amps (2 TR)

3.0 kW/Hr  - 14.5 amps (2.5 TR)

3.6 kW/Hr  - 16 amps (3.0 TR)

Water Pump Power Rating1/2 HP
Performance – Cooling CapacityCools from 55°(inlet) to 25°c (outlet)
Size560 x 560 x 590 mm

MODEL:- DANA DC-4000 / DC-5000
Electrical Supply440V/ 50 Hz / 3Ph
RefrigerantR-22
CondenserAluminum Finned Tube Draft Forced Type
CompressorHermetic Sealed Reciprocating Type
Compressor Power Rating4.9 kW/Hr – 7.9 amps (4 TR)

6.8 kW/Hr – 11.4 amps (5 TR)

Water Pump Power Rating1 HP
Performance – Cooling CapacityCools from 55°(inlet) to 25°c (outlet)
Size560 mm x 590 mm x 1020 mm

MODEL:- DANA DCH-5000
Electrical Supply440V / 50 Hz / 3 Ph
Refrigerant/ChargeR-22 / 5.8 kg
EvaporatorAluminum Finned Tube Draft Forced Type
Heat ExchangerFlooded
Compressor Power Rating6.8 kW/Hr  -  11.4 amps
Water Pump Power Rating1 HP
Cooling Capacity

Heating Capacity

17.5 kW / Hr / 60,000 BTU / Hr

24.5 kW / hr / 84,000 BTU / Hr

Temperature Control10 degrees to 45 degrees celcius
Size560 mm x 590 mm x 1020 mm
SWIMMING POOL SIZE-BASED RECOMMENDATION
Pool CapacityRecommendation
40-60 m31 no DCH-5000
60-100 m32 no’s  DCH-5000
“We also make custom made 2 – 150 TR Chillers for special orders.”
  • Capacity is in U.S Gallon,1 U.S Gallon=3.8 Ltr.
  • For a detailed Technical Specifications Sheet and Complete Catalogue please feel free to Contact us.
  • Keeping in pace with rapid technological developments all technical specifications & models are liable to change without prior notice.

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